Single Lane Dynamic Accumulation Table | High-Speed Buffer System for Beverage & Beer Production (48,000 Containers/Hour)
Product Detail Description
1. Space-Saving Curved Design for Tight Layouts
Our Single Lane Dynamic Accumulation Table is engineered to address space constraints in high-speed beverage and beer production facilities. Its innovative **curved single-lane structure** optimizes floor space while maintaining seamless product flow. Unlike traditional linear systems, this compact design allows integration into congested areas, such as between fillers, labelers, or packaging machines, without disrupting workflow. ?
The arc-shaped lane ensures gentle container handling, preventing jostling or damage to fragile glass bottles or lightweight PET containers. This design is particularly valuable in breweries and bottling plants where layout efficiency directly impacts productivity.?
2. High-Speed Buffering with Mobile Shuttle Technology
At the heart of this system is a dynamic shuttle mechanism that enables rapid, non-stop buffering. Capable of processing up to **48,000 containers per hour**, the shuttle moves synchronously with the production line to accumulate and release products without interrupting upstream or downstream processes. ?
Key advantages include: ?
Zero Pressure Accumulation:?Containers are gently buffered without contact, eliminating deformation risks. ?
First-In-First-Out (FIFO) Flow:?Ensures consistent product sequence for quality control and traceability. ?
Instant Release:?The shuttle adjusts speed dynamically to match line demand, preventing bottlenecks.
3. Modular Expansion for Growing Production Needs
The accumulation table’s modular design allows effortless scaling to meet evolving production demands. Operators can: ?
Extend the main table to 20 meters ?for direct integration with labeling or packaging stations. ?
Expand buffer zones up to 100 meters to accommodate peak production periods or temporary halts. ?
Modules are pre-engineered for quick assembly, minimizing downtime during installation or upgrades. This flexibility makes the system ideal for seasonal beverage producers or facilities planning future capacity increases.?
4. Guard-Free, Low-Maintenance Operation
Safety and ease of use are prioritized through a **guard-free design**. The system’s enclosed shuttle mechanism and smooth lane surfaces eliminate pinch points, reducing injury risks and compliance complexity. ?
Additionally, the robust construction—featuring corrosion-resistant materials and food-grade components—ensures longevity in humid or washdown environments. Maintenance is simplified with accessible drive units and tool-free adjustments, lowering total cost of ownership. ?
5. Industry-Specific Applications
Designed for beer, soft drink, and canned beverage producers, this accumulation table excels in: ?
Bottling Lines:?Buffer glass/PET bottles between filling and capping stations. ?
Canning Systems: Manage high-speed aluminum can flows in kombucha or craft beer facilities. ?
Combi Lines: Support hybrid production of bottles, cans, and multi-pack formats. ?